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Manufacturers of
Industrial Wire Products
Excellent Quality and Service at Competitive Prices One of
the Largest Stocks Same Day Service if Requested
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Materials
Today's industrial requirements to meet specific
performance demands has resulted In the development of a wide selection
of wire cloth materials. No two materials have the exact same properties;
sometimes, no one material has all the exact properties required.
Generally, the selection of the material to be used is dependent
on the in tended usage and consideration of such factors as strength,
resistance to abrasion, resistance to corrosion and resistance to
heat.
The most commonly used materials for the weaving
of wire cloth are described in this section.
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Steel
The term steel is used for many alloys. All
steels contain manganese (which increases the hardness of
steel) and carbon.
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Low-carbon steel is frequently
used in the manufacturing of industrial wire cloth screens
due to its tensile strength and high impact resistance.
This alloy contains small percentages of carbon, manganese.
Phosphorous, sulfur and silicon. Low abrasion resistance
and low corrosion resistance may Limit usage, but a
wide variety of special protective coatings may be applied.
Galvanizing (before and after) is the most economical
way to protect against corrosion. Also, a protective
tin coating is often used on mud grade screens (tinned
mill). In Addition, epoxy coatings are available using
our electrostatic application of Powder Coating.
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High-carbon, hard drawn steel
is used in wire cloth screens where resistance to abrasion,
shock and heavy loads is essential. This alloy is used
to assure longer screen lie than plain steel without
the screen cloth becoming brittle. These screens are
ideal for sizing, sorting and separating stone, gavel,
coal and other abrasive materials. High-carbon screens
are currently in use on vibrating machines throughout
this country, as well as other parts of the globe.
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Oil tempered wire is high-carbon
steel wire that has been specially tempered, to provide
greater strength along with extra abrasion resistance.
It is used under the most severe abrasive conditions.
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Stainless Steels
When 11% or more of chromium is added to steel, the alloy
becomes non-staining under conditions which will corrode steel.
Thus the term stainless is applied to these steels.
Nonmagnetic Alloys
These alloys contain chromium and nickel and
are not magnetic in the annealed condition - but become slightly
magnetic when cold worked. Superior corrosion resistance and
strength at high temperatures are the main reasons for selections
of these ferrous alloys.
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Type 304 is the basic stainless
alloy and is often referred to as 18-8(18% chromium,
8% nickel). It withstands outdoor exposure without rusting
and resists oxidation at 1400 temperatures. This alloy
is principally used with food products, chemicals and
pharmaceuticals due to its corrosion resistance, moisture-proof
and noncontaminating characteristics. Where no specific
stainless is specified, it is assumed that type 304
is acceptable.
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Type 304L is the same as T304,
except It has extra-low carbon content for better welding.
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Type 316 is the basic 18-8 alloy, stabilized
by the addition of 2% molybdenum to provide better corrosion
resistance to many salts and acids, along with increased
pitting resistance to salt water, brine, and chlorine
salts. T316 can be used in bleach solutions containing
up to 2% hydrochloric acid.
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Type 316L is the same as T316, except it has
extra-low carbon content for better welding.
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Type 347 is the basic 18-8 alloy, stabilized
by the addition of columbium (which does not volatize
during welding). It is used for welding assemblies which
operate in corrosive environments, so the weld and the
base metal are equally corrosive resistant.
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Type 321 is the same as T347, except for the
addition of titanium instead of columbium. Since the
titanium tends to volatize during welding, T321 is normally,used
for non-welded assemblies.
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Type 317 is the basic alloy, but with a higher
nickel and molybdenum content (18% chromium, 14% nickel,
3% molybdenum) for increased corrosion resistance.
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Type 309 is a heat resistant alloy (23% chromium,
12% nickel) useful in temperatures up to 1700°F.,
but not the equal of higher nickel alloys.
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Type 310 has a higher nickel content than T309
(25% chromium, 20% nickel) and provides good strength
and oxidation resistance at temperatures up to 2000°F.
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Type 330 is a nickel-chromium alloy (35% nickel,
15% chromium) used for heat treating baskets for temperatures
up to 1650°F. (See Incoloy.)
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Magnetic Alloys
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Type 410 contains 12.5% chromium
and is heat treatable, possesses mild corrosion resistance
as well as heat and oxidation resistance up to 1400
F.
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Type 430 contains 17% chromium and is more widely
used in wire cloth production. This alloy is not heat
treatable but is more resistant to chemical attack and
high temperature than T410. T430 resists oxidation to
1600 F., but strength loss occurs above 1300°F.
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Copper and Copper Alloys
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Copper offers excellent electrical and thermal
conductivity. It is nonmagnetic and anti-sparking and
is resistant to atmospheric corrosion, salt air and
brine. Its application is limited, how ever, due to
its low tensile strength, poor resistance to abrasion
and common acids, and its high ductility.
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Brass High brass (70% copper,
30% zinc) and low brass (80% copper, 20% zinc), when
compared to copper, have much better abrasion resistance,
lower electrical conductivity, and better corrosion
resistance. Low brass is the most widely used brass
alloy.
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Bronze-Commercial This alloy contains 90% copper
and 10% zinc. It is superior to low brass in resistance
to corrosion. Its good resistance to atmospheric corrosion
makes this alloy popular for window screening.
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Bronze-Phosphor This alloy (containing 4% to
9% tin, about 0.25% phosphorous with the balance copper)
features good corrosion resistance, strength and toughness
- especially as compared to brass. Phosphor Bronze is
not suitable for exposure to hydrochloric acid or strong
oxidizing agents.
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Aluminum and Aluminum Alloys
These alloys are widely used in industry because of their
light weight, corrosion resistance and ease of fabrication.
The 5056 alloy (containing magnesium, manganese and chromium)
is most often used for wire cloth products and Is non-heat
treatable. 5056 contains 5% magnesium for good corrosion resistance
(particularly in marine atmospheres) and greater strength.

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Nickel and Nickel Alloys
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Nickel Pure nickel has the ability to protect
itself against certain forms of attack by developing
a corrosion resisting or passive oxide film. Nickel
has good corrosion resistance in reducing environments,
while it retards corrosion in many oxidizing environments.
Nickel wire cloth is of ten replaced today with stainless
steel.
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Monel 400 This alloy contains
approximately 67% nickel, 28% copper, and 5% other elements.
It is essentially non-corrodible. It Is more resistant
than copper to oxidation and is more resistant than
nickel to reducing conditions. Monel was very popular
in the past for food processing due to its excellent
corrosion resistance and high strength. Monel wire cloth
is often replaced today with stainless steel.
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Hastelloy B This alloy is used for corrosion
resistance to hydrochloric acid but is usually not used
for high temperatures.
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Hastelloy C This alloy is used for corrosion
resistance to strong oxidizing agents. It also has good
high temperature properties - in the 1600°F. to
1800°F. range.
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Call Us Today for a brochure!
800-458-3286
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Ordering Information
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585 Stephenson Hwy.
Troy, Michigan 48083-1134
TOLL FREE: 800-458-3286
Phone: 248.585.6350
Fax: 248.585.4121
email: pwci@flash.net
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